Tag Archives: alloy shaft

China factory Agricultural Machinery and Tractors Spare Parts Forged Alloy Steel Drive Shaft Tractor Pto

Product Description

1
Products 
Name: Agricultural Machinery and Tractors Spare Parts Forged Alloy Steel Drive Shaft Tractor PTO
Material: 40CrMo
Weight: From .2kg-5kg
Packing: wooden case
Min order: 1000pcs
Customized production is available as your drawings or sample. 
 

Process Die Forging
Material Stainless Steel, Carbon Steel, Alloy Steel 
Weight 0.1Kg~20Kg
Heat Treatment Quenching, Annealing,Tempering,Normalizing, Quenching and Tempering
Testing instrument  composition testing Spectrometer, Metallographic microscope
Performance testing Hardness tester, Tensile testing machine
Size Measuring  CMM,Micrometer, Vernier Caliper, Depth Caliper, feeler gauge
Thread Gauge , Height Gauge
Roughness Ra1.6~Ra6.3
Machining Equipment CNC Center , CNC Machines, Turning, Drilling, Milling, boring machine,Grinding Machines,
Wire EDM,Laser Cutting&Welding, Plasma Cutting &Welding, EDM etc.
Quality control Sampling inspection of raw materials and semi-finished products, 100% Inspection of finished products  
Surface Treatment Shot Blast ,  Powder Coating, Polishing, Galvanized , Chrome Plated   
Production Capacity 60000T / Years
Lead Time Normally 30 – 45 Days.
Payment Terms T/T , L/C 
Material Standard ASTM , AISI , DIN , BS, JIS, GB,
Certification ISO9001:2008, IATF16949:2016

Certificates
2
  Products Quality Control
Quality control involve the inspection and control of incoming materials, production processes, and finished products.
The quality control process includes,
1 First of all, the incoming raw materials with random sampling are analyzed by metallographic microscope to ensure that the chemical composition meets the production requirements
2 Then In the production process, there are QC staffs timely sampling ensure that the products are free of defects in the manufacturing process, and to coordinate and handle any abnormal quality issues may be occurred.
3 The final step of production process is magnetic particle flaw detector of the metal parts to detect it’s hidden crack or other defects.
4 All the finished metal parts is sampled in proportion and sent to the laboratory for various mechanical performance tests and size measurement, and the surface quality is manually 100%  inspected.
The relevant testing equipment pictures are as following:

3
Quality Management System Control :
We strictly carry out system management accordance with iso9001 and ts16949 quality standards. And 5S lean production management is implemented on the production site.
The production management site as following:

4
Our Advantages:
 Brand
Our parent company, HiHangZhou Group, is a world-renowned high-end machinery manufacturing enterprise with 40 domestic subsidiaries and branches and 8 foreign manufacturing plants. Has long-term experience and good reputation in cooperation with world-renowned enterprises.
Technology
We have a complete production process and equipment research and development capabilities for ferrous metals forming. More than 25 years of production experience in forging equipment and casting equipment manufacturers, make us more thoroughly get  all the performance of each equipment. One-third of our company’s employees are technician and R&D personnel, ensuring that high-quality products are produced with high efficiency.
Service
We can provide custom and standard manufacturing services with multiple manufacturing process integrations. The quality and delivery of products can be fully guaranteed, and the ability to communicate quickly and effectively.
Culture
The unique corporate culture can give full play to the potential of individuals and  provide a strong vitality for the sustainable development of the company.
Social responsibility
Our company strictly implements low-carbon environmental protection, energy-saving and emission-reduction production, and is a benchmark enterprise in local region.
5
Company Culture 

Our Vision
To become 1 of the leading companies

Our Mission
To become a platform for employees to realize their dream
To become 1 of the transforming and upgrading pacemaker of Chinese enterprises
To set the national brands with pride

Our Belief
Strive to build the company into an ideal platform for entrepreneurs to realize their self-worth and contribute to the society

Values
Improvement is innovation, everyone can innovate
innovation inspired and failures tolerated

6
FAQ
1.
Q:  Are you a trading company or a manufacturer?
A:  Obviously we are a manufacturer of forging products, casting products and also have a high level of machining capabilities.

2.
Q:  What series products do your have?
A:  We are mainly engaged in forming processing of ferrous metals, including processing by casting , forging and machining. As you know, such machinery parts can be observed in various industries of equipment manufacturing.

3
Q:  Do you provide samples? is it free?
A:  Yes, we commonly provide samples according to the traditional practice, but we also need customers to provide a freight pay-by-account number to show mutual CHINAMFG of cooperation.

4
Q:  Is OEM available?
A:  Yes, OEM is available.

5
Q:  What’s your quality guarantee?
A: We insist that the survival of the company should depend on the products quality continuous improvement, without which we cannot survive for long. We carry out strictly product quality control for every process from incoming materials, production process to finished products via advanced detection instrument and equipment. We also invite independent third parties to certify our quality and management systems. Till now we have passed ISO/TS16949 and SGS certification .

6
Q.  How  about  the  Packing?
A: We usually use the iron box, or wooden case, also it can be customized according to customer’s demands.

7
Q:  What is your minimum order quantity?
A:  Yes, we require all international orders to have an minimum order quantity. The quantity is up to the exact products feature or property such as the material, weight, construction etc.

8
Q:  What is the lead time?
A:  Generally our forging products and casting products need to make new dies or molds, the time of making new dies or molds and samples within 30-45 days, and the large batch production time within 30-45 days. it’s also according to the parts structural complexity and quantity.

9
Q: What kinds of payment methods do you accept?
A: You can make the payment by T/T or L/C. 30% deposit in advance, 70% balance against the copy of B/L.

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Processing Object: Metal
Molding Style: Forging
Molding Technics: Pressure Casting
Application: Agricultural Machinery Parts
Material: Steel
Heat Treatment: Tempering
Samples:
US$ 20/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

pto shaft

Are there any emerging trends in tractor PTO shaft technology, such as advanced materials?

Tractor power take-off (PTO) shaft technology has been evolving to meet the changing needs of modern agriculture. While the fundamental design and function of PTO shafts have remained relatively consistent, there are indeed emerging trends, including the incorporation of advanced materials. Here are some notable trends in tractor PTO shaft technology:

1. Advanced Materials: One of the significant trends in PTO shaft technology is the use of advanced materials to improve performance, durability, and safety. Traditional PTO shafts are typically made of steel, but manufacturers are exploring alternatives such as composite materials and high-strength alloys. These advanced materials offer advantages like reduced weight, increased strength-to-weight ratio, and resistance to corrosion and fatigue. By utilizing advanced materials, PTO shafts can become more efficient, reliable, and longer-lasting.

2. Telescopic PTO Shafts: Telescopic PTO shafts are gaining popularity in the agricultural industry. These shafts are designed with multiple nested sections that can extend or retract, allowing for adjustable lengths. Telescopic PTO shafts offer flexibility in adapting to different tractor-implement configurations and working conditions. They can accommodate variations in hitch heights, implement widths, and PTO shaft angles, providing ease of use and improved efficiency.

3. Shear Bolt Protection: Shear bolt protection is a safety feature that has become more prevalent in modern PTO shafts. In the event of a sudden overload or blockage in the implement, shear bolts are designed to break and disconnect the PTO shaft from the tractor. This helps prevent damage to the implement, tractor, and operator. Shear bolt protection systems are being further refined and integrated into PTO shaft designs to enhance safety and minimize downtime for repairs.

4. PTO Slip Clutches: Slip clutches are mechanisms incorporated into PTO shafts to provide overload protection. They allow a controlled amount of slippage between the tractor and implement when excessive torque or resistance is encountered. PTO slip clutches help protect both the tractor and the implement from damage by absorbing and dissipating the excess energy. They are becoming more advanced, featuring improved adjustability, reliability, and ease of maintenance.

5. PTO Shaft Covers and Guards: Safety is a critical consideration in tractor PTO shaft technology. Manufacturers are focusing on developing improved PTO shaft covers and guards to enhance operator safety. These protective devices help prevent accidental contact with rotating components and provide a physical barrier between the operator and the PTO shaft. The design and materials of PTO shaft covers and guards are being optimized to ensure effective protection without compromising accessibility and ease of maintenance.

6. Electronic Monitoring and Control: With the advancement of technology, electronic monitoring and control systems are being integrated into tractor PTO shafts. These systems provide real-time feedback on PTO speed, torque, and other relevant parameters. Operators can monitor and adjust PTO performance using digital displays or interfaces, allowing for precise control and optimization of power transfer. Electronic monitoring systems also contribute to diagnostics, maintenance scheduling, and overall operational efficiency.

These emerging trends in tractor PTO shaft technology, such as the use of advanced materials, telescopic designs, shear bolt protection, slip clutches, improved safety features, and electronic monitoring, reflect the ongoing efforts to enhance performance, efficiency, and safety in agricultural operations.

pto shaft

How do tractor PTO shafts accommodate variations in length and attachment methods?

Tractor PTO shafts are designed to accommodate variations in length and attachment methods to ensure compatibility with different agricultural implements. Here’s a detailed explanation:

1. Telescoping Design: Many tractor PTO shafts feature a telescoping design, allowing them to be adjusted to different lengths. Telescoping PTO shafts have multiple sections that can slide in and out, enabling the shaft to be extended or retracted as needed. This feature helps accommodate variations in the distance between the tractor’s PTO output shaft and the implement’s input shaft.

2. Adjustable Locking Mechanisms: PTO shafts typically incorporate adjustable locking mechanisms to secure the desired length. These mechanisms may involve pins, clamps, or other locking devices that allow the operator to fix the telescoping sections at the desired position. By adjusting the locking mechanism, the PTO shaft can be set to the appropriate length based on the specific requirements of the equipment.

3. Compatible Attachment Methods: Tractor PTO shafts are designed to accommodate different attachment methods used by agricultural implements. The most common attachment method is the use of a splined connection, where the PTO shaft slides onto the implement’s input shaft and is secured with a shear pin or a locking collar. The splined connection allows for a secure and reliable attachment, ensuring efficient power transfer.

4. Adapters and Couplings: In cases where the attachment methods between the tractor and the implement do not match, adapters or couplings can be used. These devices provide compatibility between different attachment methods or spline sizes. Adapters and couplings may feature different types of connections on each end to bridge the gap between the tractor’s PTO shaft and the implement’s input shaft, allowing for a proper and secure attachment.

5. PTO Shielding: PTO shafts also accommodate variations in PTO shielding requirements. Depending on the implement and local safety regulations, different types of shielding may be necessary. Tractor PTO shafts can be designed with detachable shielding options or offer flexibility in the positioning of safety shields to ensure compliance with safety standards.

By incorporating telescoping designs, adjustable locking mechanisms, compatible attachment methods, adapters and couplings, and considerations for PTO shielding, tractor PTO shafts can accommodate variations in length and attachment methods. These features allow for flexibility and ensure the proper fit and safe operation of the PTO shaft with various agricultural implements.

pto shaft

What Benefits Do Tractor PTO Shafts Offer for Various Agricultural Tasks?

Tractor power take-off (PTO) shafts offer numerous benefits for various agricultural tasks. They provide a versatile and efficient means of powering different implements used in farming operations. Here’s a detailed explanation of the benefits that tractor PTO shafts offer for various agricultural tasks:

1. Versatility:

One of the key benefits of tractor PTO shafts is their versatility. PTO shafts allow farmers to connect a wide range of implements to their tractors, including rotary mowers, tillers, balers, spreaders, and more. This versatility enables farmers to perform different tasks with a single tractor, eliminating the need for multiple specialized machines. Farmers can easily switch between implements, adapting to various agricultural activities and increasing operational efficiency.

2. Increased Efficiency:

Tractor PTO shafts significantly enhance efficiency in agricultural tasks. By utilizing a single power source (the tractor’s engine) to drive multiple implements, farmers can streamline their operations and save time. Instead of manually operating separate machines, farmers can leverage the power and speed control offered by the tractor’s PTO shaft to efficiently perform tasks such as mowing, tilling, planting, harvesting, and more. This increased efficiency allows farmers to accomplish more work in less time, leading to improved productivity.

3. Cost Savings:

The use of tractor PTO shafts can result in cost savings for farmers. By eliminating the need for dedicated engines on each implement, farmers can avoid the expense of purchasing and maintaining multiple machines. Additionally, the versatility of PTO shafts allows farmers to invest in a smaller number of implements that can be used for multiple tasks, further reducing costs. The cost savings associated with tractor PTO shafts can contribute to improved profitability and financial sustainability for farmers.

4. Flexibility:

Tractor PTO shafts offer flexibility in agricultural operations. Farmers can easily attach and detach implements as needed, depending on the specific task at hand. This flexibility allows for rapid adaptation to changing field conditions, crop types, or seasonal requirements. Farmers can quickly switch between implements, such as switching from a mower to a seeder or from a tiller to a sprayer. The ability to utilize different implements with a single tractor provides farmers with the flexibility to optimize their operations and respond to varying agricultural demands.

5. Precise Power Control:

Tractor PTO shafts provide precise power control, allowing farmers to adjust the rotational speed and torque delivered to the implement. Different agricultural tasks require specific power requirements, and the ability to adjust the PTO speed allows farmers to optimize the performance of attached implements. For instance, certain tasks may require higher rotational speed for efficient cutting or lower speed for precise soil cultivation. The ability to control power output through the PTO shaft contributes to improved accuracy and effectiveness in various agricultural operations.

6. Standardization:

Tractor PTO shafts follow standardized connection interfaces, ensuring compatibility between tractors and implements from different manufacturers. This standardization allows farmers to easily connect implements to their tractors without compatibility issues. Farmers have a wide range of implements to choose from, and the standardized PTO shaft connection ensures seamless integration and operation. Standardization simplifies equipment selection, replacement, and compatibility concerns, enhancing the convenience and effectiveness of agricultural tasks.

7. Safety Considerations:

While not a direct benefit for agricultural tasks, tractor PTO shafts incorporate safety features to protect operators and bystanders. PTO shafts are typically equipped with protective guards or shields that cover the rotating shaft, reducing the risk of accidents or entanglement. These safety features help prevent injuries and promote safe working conditions in agricultural operations.

In summary, tractor PTO shafts offer numerous benefits for various agricultural tasks. They provide versatility, increased efficiency, cost savings, flexibility, precise power control, and standardized compatibility. By leveraging the power of the tractor’s engine, PTO shafts enable farmers to efficiently power different implements, enhancing productivity and optimizing farming operations.

China factory Agricultural Machinery and Tractors Spare Parts Forged Alloy Steel Drive Shaft Tractor Pto  China factory Agricultural Machinery and Tractors Spare Parts Forged Alloy Steel Drive Shaft Tractor Pto
editor by CX 2024-03-04

China Good quality SWC390bh Tubular Design with Standard Length Compensation for Alloy Plate Mill Cardan Shaft Drive Shaft supplier

Product Description

Professional Cardan Shaft with ISO Certificate for Rolling mill

 

SWC-BH Welded shaft design, with standard length compensation
TYPE Gyration Diameter D/mm Nominal torque   Tn
/kN·m
   Fatigue torque  Tf
/kN·m
Bearing life ratio     KL Axis angel
β/(.)
Length compensation
LS/mm
Dimension/mm Moment of inertia I/kg·m2 Weight/kg
              Lmin D1
(js11)
D2
(H7)
D3 Lm n×Φd k t b
(h9)
g Lmin Each additional 100m Lmin Each additional 100mm
SWC100BH 100 2.5 1.25 5.795×10-4 ≤25 55 405 84 57 60 55 6×Φ9 7 2.5 0.004 0.0002 6.1 0.35
SWC120BH 120 5 2.5 4.641×10-3 ≤25 80 485 102 75 70 65 8×Φ11 8 2.5 0.011 0.0004 10.8 0.55
SWC150BH 150 10 5 0.51×10-1 ≤25 80 590 130 90 89 80 8×Φ13 10 3 0.042 0.0016 24.5 0.85
SWC180BH 180 22.4 11.2 0.245 ≤15 100 840 155 105 114 110 8×Φ17 17 5 24 7 0.175 0.007 70 2.8
SWC200BH 200 36 18 1.115 ≤15 110 860 170 120 133 115 8×Φ17 17 5 28 8 0.314 0.013 98 3.7
SWC225BH 225 56 28 7.812 ≤15 140 920 196 135 152 120 8×Φ17 20 5 32 9 0.538 0.571 122 4.9
SWC250BH 250 80 40 2.82×101 ≤15 140 1035 218 150 168 140 8×Φ19 25 6 40 12.5 0.996 0.571 172 5.3
SWC285BH 285 120 58 8.28×101 ≤15 140 1190 245 170 194 160 8×Φ21 27 7 40 15 2.011 0.051 263 6.3
SWC315BH 315 160 80 2.79×102 ≤15 140 1315 280 185 219 180 10×Φ23 32 8 40 15 3.605 0.08 382 8
SWC350BH 350 225 110 7.44×102 ≤15 150 1440 310 210 245 194 10×Φ23 35 8 50 16 5.316 0.146 532 11.5
SWC390BH 390 320 160 1.86×103 ≤15 170 1590 345 235 267 215 10×Φ25 40 8 70 18 12.16 0.222 738 15
SWC440BH 440 500 250 8.25×103 ≤15 190 1875 390 255 325 260 16×Φ28 42 10 80 20 21.42 0.474 1190 21.7
SWC490BH 490 700 350 2.154×104 ≤15 190 1985 435 275 351 270 16×Φ31 47 12 90 22.5 34.10 0.690 1542 27.3
SWC550BH 550 1000 500 6.335×104 ≤15 240 2300 492 320 426 305 16×Φ31 50 12 100 22.5 68.92 1.357 2380 34

Dynamic Balance Testing:

Three Coordinate Detection

Code Each Part:

CNC processing center:

 

structure universal Flexible or Rigid Rigid Standard or Nonstandard Nonstandard
Material Alloy steel Brand name QSCD Place or origin HangZhou,China
Model SWC medium Raw material heat treatment Lenghth depend on specification
Flange Dia 160mm-620mm Normal torque depend on specification Coating heavy duty industrial paint
Paint color Customization Application Rolling mill machinery OEM/ODM Available
Certificate ISO,SGS Price depend on specification Custom service Available

Frequently Asked Questions

 

 

Q5: Let’s talk about our inquiry?

 

 

 

 

Q4:Do you test all your goods before delivery?

 

A: Certainly, we do dynamic balance testing for all goods,We can provide testing vedios.

 

 

Q3: What is your sample policy?

 

A: You can order 1 piece sample to test before quantity order.

 

 

Q2: What is your terms of delivery?

 

A: FOB, CIF, CFR,EXW,DDU

 

 

 

Q1: What is your payment terms?

 

A: T/T 30% as deposit, and 70% before delivery, we will show you the photos of product and package CZPT finished.

Standard Or Nonstandard: Nonstandard
Shaft Hole: 390
Torque: 160kn.M
Bore Diameter: 190
Speed: 1500
Structure: Rigid
Samples:
US$ 1000/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

air-compressor

Guide to Drive Shafts and U-Joints

If you’re concerned about the performance of your car’s driveshaft, you’re not alone. Many car owners are unaware of the warning signs of a failed driveshaft, but knowing what to look for can help you avoid costly repairs. Here is a brief guide on drive shafts, U-joints and maintenance intervals. Listed below are key points to consider before replacing a vehicle driveshaft.

Symptoms of Driveshaft Failure

Identifying a faulty driveshaft is easy if you’ve ever heard a strange noise from under your car. These sounds are caused by worn U-joints and bearings supporting the drive shaft. When they fail, the drive shafts stop rotating properly, creating a clanking or squeaking sound. When this happens, you may hear noise from the side of the steering wheel or floor.
In addition to noise, a faulty driveshaft can cause your car to swerve in tight corners. It can also lead to suspended bindings that limit overall control. Therefore, you should have these symptoms checked by a mechanic as soon as you notice them. If you notice any of the symptoms above, your next step should be to tow your vehicle to a mechanic. To avoid extra trouble, make sure you’ve taken precautions by checking your car’s oil level.
In addition to these symptoms, you should also look for any noise from the drive shaft. The first thing to look for is the squeak. This was caused by severe damage to the U-joint attached to the drive shaft. In addition to noise, you should also look for rust on the bearing cap seals. In extreme cases, your car can even shudder when accelerating.
Vibration while driving can be an early warning sign of a driveshaft failure. Vibration can be due to worn bushings, stuck sliding yokes, or even springs or bent yokes. Excessive torque can be caused by a worn center bearing or a damaged U-joint. The vehicle may make unusual noises in the chassis system.
If you notice these signs, it’s time to take your car to a mechanic. You should check regularly, especially heavy vehicles. If you’re not sure what’s causing the noise, check your car’s transmission, engine, and rear differential. If you suspect that a driveshaft needs to be replaced, a certified mechanic can replace the driveshaft in your car.
air-compressor

Drive shaft type

Driveshafts are used in many different types of vehicles. These include four-wheel drive, front-engine rear-wheel drive, motorcycles and boats. Each type of drive shaft has its own purpose. Below is an overview of the three most common types of drive shafts:
The driveshaft is a circular, elongated shaft that transmits torque from the engine to the wheels. Drive shafts often contain many joints to compensate for changes in length or angle. Some drive shafts also include connecting shafts and internal constant velocity joints. Some also include torsional dampers, spline joints, and even prismatic joints. The most important thing about the driveshaft is that it plays a vital role in transmitting torque from the engine to the wheels.
The drive shaft needs to be both light and strong to move torque. While steel is the most commonly used material for automotive driveshafts, other materials such as aluminum, composites, and carbon fiber are also commonly used. It all depends on the purpose and size of the vehicle. Precision Manufacturing is a good source for OEM products and OEM driveshafts. So when you’re looking for a new driveshaft, keep these factors in mind when buying.
Cardan joints are another common drive shaft. A universal joint, also known as a U-joint, is a flexible coupling that allows one shaft to drive the other at an angle. This type of drive shaft allows power to be transmitted while the angle of the other shaft is constantly changing. While a gimbal is a good option, it’s not a perfect solution for all applications.
CZPT, Inc. has state-of-the-art machinery to service all types of drive shafts, from small cars to race cars. They serve a variety of needs, including racing, industry and agriculture. Whether you need a new drive shaft or a simple adjustment, the staff at CZPT can meet all your needs. You’ll be back on the road soon!

U-joint

If your car yoke or u-joint shows signs of wear, it’s time to replace them. The easiest way to replace them is to follow the steps below. Use a large flathead screwdriver to test. If you feel any movement, the U-joint is faulty. Also, inspect the bearing caps for damage or rust. If you can’t find the u-joint wrench, try checking with a flashlight.
When inspecting U-joints, make sure they are properly lubricated and lubricated. If the joint is dry or poorly lubricated, it can quickly fail and cause your car to squeak while driving. Another sign that a joint is about to fail is a sudden, excessive whine. Check your u-joints every year or so to make sure they are in proper working order.
Whether your u-joint is sealed or lubricated will depend on the make and model of your vehicle. When your vehicle is off-road, you need to install lubricable U-joints for durability and longevity. A new driveshaft or derailleur will cost more than a U-joint. Also, if you don’t have a good understanding of how to replace them, you may need to do some transmission work on your vehicle.
When replacing the U-joint on the drive shaft, be sure to choose an OEM replacement whenever possible. While you can easily repair or replace the original head, if the u-joint is not lubricated, you may need to replace it. A damaged gimbal joint can cause problems with your car’s transmission or other critical components. Replacing your car’s U-joint early can ensure its long-term performance.
Another option is to use two CV joints on the drive shaft. Using multiple CV joints on the drive shaft helps you in situations where alignment is difficult or operating angles do not match. This type of driveshaft joint is more expensive and complex than a U-joint. The disadvantages of using multiple CV joints are additional length, weight, and reduced operating angle. There are many reasons to use a U-joint on a drive shaft.
air-compressor

maintenance interval

Checking U-joints and slip joints is a critical part of routine maintenance. Most vehicles are equipped with lube fittings on the driveshaft slip joint, which should be checked and lubricated at every oil change. CZPT technicians are well-versed in axles and can easily identify a bad U-joint based on the sound of acceleration or shifting. If not repaired properly, the drive shaft can fall off, requiring expensive repairs.
Oil filters and oil changes are other parts of a vehicle’s mechanical system. To prevent rust, the oil in these parts must be replaced. The same goes for transmission. Your vehicle’s driveshaft should be inspected at least every 60,000 miles. The vehicle’s transmission and clutch should also be checked for wear. Other components that should be checked include PCV valves, oil lines and connections, spark plugs, tire bearings, steering gearboxes and brakes.
If your vehicle has a manual transmission, it is best to have it serviced by CZPT’s East Lexington experts. These services should be performed every two to four years or every 24,000 miles. For best results, refer to the owner’s manual for recommended maintenance intervals. CZPT technicians are experienced in axles and differentials. Regular maintenance of your drivetrain will keep it in good working order.

China Good quality SWC390bh Tubular Design with Standard Length Compensation for Alloy Plate Mill Cardan Shaft Drive Shaft   supplier China Good quality SWC390bh Tubular Design with Standard Length Compensation for Alloy Plate Mill Cardan Shaft Drive Shaft   supplier
editor by CX 2023-09-01

China Good quality SWC390bh Tubular Design with Standard Length Compensation for Alloy Plate Mill Cardan Shaft Drive Shaft drive shaft parts

Product Description

Professional Cardan Shaft with ISO Certificate for Rolling mill

 

SWC-BH Welded shaft design, with standard length compensation
TYPE Gyration Diameter D/mm Nominal torque   Tn
/kN·m
   Fatigue torque  Tf
/kN·m
Bearing life ratio     KL Axis angel
β/(.)
Length compensation
LS/mm
Dimension/mm Moment of inertia I/kg·m2 Weight/kg
              Lmin D1
(js11)
D2
(H7)
D3 Lm n×Φd k t b
(h9)
g Lmin Each additional 100m Lmin Each additional 100mm
SWC100BH 100 2.5 1.25 5.795×10-4 ≤25 55 405 84 57 60 55 6×Φ9 7 2.5 0.004 0.0002 6.1 0.35
SWC120BH 120 5 2.5 4.641×10-3 ≤25 80 485 102 75 70 65 8×Φ11 8 2.5 0.011 0.0004 10.8 0.55
SWC150BH 150 10 5 0.51×10-1 ≤25 80 590 130 90 89 80 8×Φ13 10 3 0.042 0.0016 24.5 0.85
SWC180BH 180 22.4 11.2 0.245 ≤15 100 840 155 105 114 110 8×Φ17 17 5 24 7 0.175 0.007 70 2.8
SWC200BH 200 36 18 1.115 ≤15 110 860 170 120 133 115 8×Φ17 17 5 28 8 0.314 0.013 98 3.7
SWC225BH 225 56 28 7.812 ≤15 140 920 196 135 152 120 8×Φ17 20 5 32 9 0.538 0.571 122 4.9
SWC250BH 250 80 40 2.82×101 ≤15 140 1035 218 150 168 140 8×Φ19 25 6 40 12.5 0.996 0.571 172 5.3
SWC285BH 285 120 58 8.28×101 ≤15 140 1190 245 170 194 160 8×Φ21 27 7 40 15 2.011 0.051 263 6.3
SWC315BH 315 160 80 2.79×102 ≤15 140 1315 280 185 219 180 10×Φ23 32 8 40 15 3.605 0.08 382 8
SWC350BH 350 225 110 7.44×102 ≤15 150 1440 310 210 245 194 10×Φ23 35 8 50 16 5.316 0.146 532 11.5
SWC390BH 390 320 160 1.86×103 ≤15 170 1590 345 235 267 215 10×Φ25 40 8 70 18 12.16 0.222 738 15
SWC440BH 440 500 250 8.25×103 ≤15 190 1875 390 255 325 260 16×Φ28 42 10 80 20 21.42 0.474 1190 21.7
SWC490BH 490 700 350 2.154×104 ≤15 190 1985 435 275 351 270 16×Φ31 47 12 90 22.5 34.10 0.690 1542 27.3
SWC550BH 550 1000 500 6.335×104 ≤15 240 2300 492 320 426 305 16×Φ31 50 12 100 22.5 68.92 1.357 2380 34

Dynamic Balance Testing:

Three Coordinate Detection

Code Each Part:

CNC processing center:

 

structure universal Flexible or Rigid Rigid Standard or Nonstandard Nonstandard
Material Alloy steel Brand name QSCD Place or origin HangZhou,China
Model SWC medium Raw material heat treatment Lenghth depend on specification
Flange Dia 160mm-620mm Normal torque depend on specification Coating heavy duty industrial paint
Paint color Customization Application Rolling mill machinery OEM/ODM Available
Certificate ISO,SGS Price depend on specification Custom service Available

Frequently Asked Questions

 

 

Q5: Let’s talk about our inquiry?

 

 

 

 

Q4:Do you test all your goods before delivery?

 

A: Certainly, we do dynamic balance testing for all goods,We can provide testing vedios.

 

 

Q3: What is your sample policy?

 

A: You can order 1 piece sample to test before quantity order.

 

 

Q2: What is your terms of delivery?

 

A: FOB, CIF, CFR,EXW,DDU

 

 

 

Q1: What is your payment terms?

 

A: T/T 30% as deposit, and 70% before delivery, we will show you the photos of product and package CZPT finished.

Standard Or Nonstandard: Nonstandard
Shaft Hole: 390
Torque: 160kn.M
Bore Diameter: 190
Speed: 1500
Structure: Rigid
Samples:
US$ 1000/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

air-compressor

How to Identify a Faulty Drive Shaft

The most common problems associated with automotive driveshafts include clicking and rubbing noises. While driving, the noise from the driver’s seat is often noticeable. An experienced auto mechanic can easily identify whether the sound is coming from both sides or from one side. If you notice any of these signs, it’s time to send your car in for a proper diagnosis. Here’s a guide to determining if your car’s driveshaft is faulty:

Symptoms of Driveshaft Failure

If you’re having trouble turning your car, it’s time to check your vehicle’s driveshaft. A bad driveshaft can limit the overall control of your car, and you should fix it as soon as possible to avoid further problems. Other symptoms of a propshaft failure include strange noises from under the vehicle and difficulty shifting gears. Squeaking from under the vehicle is another sign of a faulty driveshaft.
If your driveshaft fails, your car will stop. Although the engine will still run, the wheels will not turn. You may hear strange noises from under the vehicle, but this is a rare symptom of a propshaft failure. However, you will have plenty of time to fix the problem. If you don’t hear any noise, the problem is not affecting your vehicle’s ability to move.
The most obvious signs of a driveshaft failure are dull sounds, squeaks or vibrations. If the drive shaft is unbalanced, it is likely to damage the transmission. It will require a trailer to remove it from your vehicle. Apart from that, it can also affect your car’s performance and require repairs. So if you hear these signs in your car, be sure to have it checked by a mechanic right away.

Drive shaft assembly

When designing a propshaft, the design should be based on the torque required to drive the vehicle. When this torque is too high, it can cause irreversible failure of the drive shaft. Therefore, a good drive shaft design should have a long service life. Here are some tips to help you design a good driveshaft. Some of the main components of the driveshaft are listed below.
Snap Ring: The snap ring is a removable part that secures the bearing cup assembly in the yoke cross hole. It also has a groove for locating the snap ring. Spline: A spline is a patented tubular machined element with a series of ridges that fit into the grooves of the mating piece. The bearing cup assembly consists of a shaft and end fittings.
U-joint: U-joint is required due to the angular displacement between the T-shaped housing and the pinion. This angle is especially large in raised 4x4s. The design of the U-joint must guarantee a constant rotational speed. Proper driveshaft design must account for the difference in angular velocity between the shafts. The T-bracket and output shaft are attached to the bearing caps at both ends.
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U-joint

Your vehicle has a set of U-joints on the driveshaft. If your vehicle needs to be replaced, you can do it yourself. You will need a hammer, ratchet and socket. In order to remove the U-joint, you must first remove the bearing cup. In some cases you will need to use a hammer to remove the bearing cup, you should be careful as you don’t want to damage the drive shaft. If you cannot remove the bearing cup, you can also use a vise to press it out.
There are two types of U-joints. One is held by a yoke and the other is held by a c-clamp. A full ring is safer and ideal for vehicles that are often used off-road. In some cases, a full circle can be used to repair a c-clamp u-joint.
In addition to excessive torque, extreme loads and improper lubrication are common causes of U-joint failure. The U-joint on the driveshaft can also be damaged if the engine is modified. If you are driving a vehicle with a heavily modified engine, it is not enough to replace the OE U-joint. In this case, it is important to take the time to properly lubricate these components as needed to keep them functional.

tube yoke

QU40866 Tube Yoke is a common replacement for damaged or damaged driveshaft tubes. They are desirably made of a metallic material, such as an aluminum alloy, and include a hollow portion with a lug structure at one end. Tube yokes can be manufactured using a variety of methods, including casting and forging. A common method involves drawing solid elements and machining them into the final shape. The resulting components are less expensive to produce, especially when compared to other forms.
The tube fork has a connection point to the driveshaft tube. The lug structure provides attachment points for the gimbal. Typically, the driveshaft tube is 5 inches in diameter and the lug structure is 4 inches in diameter. The lug structure also serves as a mounting point for the drive shaft. Once installed, Tube Yoke is easy to maintain. There are two types of lug structures: one is forged tube yoke and the other is welded.
Heavy-duty series drive shafts use bearing plates to secure the yoke to the U-joint. All other dimensions are secured with external snap rings. Yokes are usually machined to accept U-bolts. For some applications, grease fittings are used. This attachment is more suitable for off-road vehicles and performance vehicles.
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end yoke

The end yoke of the drive shaft is an integral part of the drive train. Choosing a high-quality end yoke will help ensure long-term operation and prevent premature failure. Pat’s Driveline offers a complete line of automotive end yokes for power take-offs, differentials and auxiliary equipment. They can also measure your existing parts and provide you with high quality replacements.
A U-bolt is an industrial fastener with threaded legs. When used on a driveshaft, it provides greater stability in unstable terrain. You can purchase a U-bolt kit to secure the pinion carrier to the drive shaft. U-bolts also come with lock washers and nuts. Performance cars and off-road vehicles often use this type of attachment. But before you install it, you have to make sure the yoke is machined to accept it.
End yokes can be made of aluminum or steel and are designed to provide strength. It also offers special bolt styles for various applications. CZPT’s drivetrain is also stocked with a full line of automotive flange yokes. The company also produces custom flanged yokes for many popular brands. Since the company has a comprehensive line of replacement flange yokes, it can help you transform your drivetrain from non-serviceable to serviceable.

bushing

The first step in repairing or replacing an automotive driveshaft is to replace worn or damaged bushings. These bushings are located inside the drive shaft to provide a smooth, safe ride. The shaft rotates in a rubber sleeve. If a bushing needs to be replaced, you should first check the manual for recommendations. Some of these components may also need to be replaced, such as the clutch or swingarm.

China Good quality SWC390bh Tubular Design with Standard Length Compensation for Alloy Plate Mill Cardan Shaft Drive Shaft   drive shaft parts	China Good quality SWC390bh Tubular Design with Standard Length Compensation for Alloy Plate Mill Cardan Shaft Drive Shaft   drive shaft parts
editor by CX 2023-08-30

China manufacturer Inner Spline Shaft / Pto Drive shaft / Gear Shaft for Large Engineering Vehicles & Dumper & ATV made from Alloy Metal agri supply pto shaft

Model: CT660, X-BOW
12 months: 2013-2016, 2.00
Auto Fitment: CATERPILLAR, KTM
Dimension: customized
Material: Metal
Model Number: custom-made
Guarantee: 1 Several years
Packaging Specifics: Neutral paper packaging, wood packing containers for outer box or in accordance to customer’s demand from customers.
Port: ZheJiang Port / HangZhou Port

Product:Personalized created Inner Spline Shaft / Pto Travel shaft / Gear Shaft for Big Engineering Automobiles & Dumper & ATV
China manufacturing facility higher precision good price driving steel shafts
one. All kinds of gears, equipment wheel, gear shaft, precision equipment and sintered equipment.2. Specialised in manufacturing all kinds of forging automobile portion with drawings3. Material: ductile forged iron, bronze, carbon steel, stainless steel, alloy steel and copper 4. Modules: M1 to M8 5. Satisfies ISO, DIN and ASTM standards 6. Quality: SUS201,SUS304,SUS316,A2-70,A2-80,A4-eighty,4.8 6.8 8.8 10.9 12.nine
seven. Dimension: According to the the drawing
8. Certification: ISO9001, TS16949

Material Carbon Metal SAE1571, SAE1045, Cr12, 40Cr, Y15Pb, 1214Letc
Alloy Steel 20CrMnTi, 16MnCr5, 20CrMnMo, 41CrMo, 17CrNiMo5etc
Brass/Bronze HPb59-1, H70, CuZn39Pb2, CuZn40Pb2, C38000, CuZn40etc
Tolerance Control Outer Diameter Based mostly on drawing
Length Dimension Based on drawing
Machining Process Gear Hobbing, Equipment Milling, Gear Shaping, Equipment Broaching, Gear Shaving, Equipment Grinding and Equipment Lapping
Teeth Accuracy DIN Class 4, ISO/GB Course 4, AGMA Class thirteen, JIS Class
Modules 1., 1.25, 1.5, 1.75, 2., 2.twenty five, 2.5….8. etc
Warmth Treatment method Quenching & Tempering, Carburizing & Quenching, Substantial-frequency Hardening, Carbonitriding
Surface Remedy Blacking, Sharpening, Anodization, Chrome Plating, Zinc Plating, Nickel Plating
Regular DIN, ISO/GB, AGMA, JIS , ISO/TS16949:2009

Screws and Screw Shafts

A screw is a mechanical device that holds objects together. Screws are usually forged or machined. They are also used in screw jacks and press-fitted vises. Their self-locking properties make them a popular choice in many different industries. Here are some of the benefits of screws and how they work. Also read about their self-locking properties. The following information will help you choose the right screw for your application.

Machined screw shaft

A machined screw shaft can be made of various materials, depending on the application. Screw shafts can be made from stainless steel, brass, bronze, titanium, or iron. Most manufacturers use high-precision CNC machines or lathes to manufacture these products. These products come in many sizes and shapes, and they have varying applications. Different materials are used for different sizes and shapes. Here are some examples of what you can use these screws for:
Screws are widely used in many applications. One of the most common uses is in holding objects together. This type of fastener is used in screw jacks, vises, and screw presses. The thread pitch of a screw can vary. Generally, a smaller pitch results in greater mechanical advantage. Hence, a machined screw shaft should be sized appropriately. This ensures that your product will last for a long time.
A machined screw shaft should be compatible with various threading systems. In general, the ASME system is used for threaded parts. The threaded hole occupies most of the shaft. The thread of the bolt occupy either part of the shaft, or the entire one. There are also alternatives to bolts, including riveting, rolling pins, and pinned shafts. These alternatives are not widely used today, but they are useful for certain niche applications.
If you are using a ball screw, you can choose to anneal the screw shaft. To anneal the screw shaft, use a water-soaked rag as a heat barrier. You can choose from two different options, depending on your application. One option is to cover the screw shaft with a dust-proof enclosure. Alternatively, you can install a protective heat barrier over the screw shaft. You can also choose to cover the screw shaft with a dust-proof machine.
If you need a smaller size, you can choose a smaller screw. It may be smaller than a quarter of an inch, but it may still be compatible with another part. The smaller ones, however, will often have a corresponding mating part. These parts are typically denominated by their ANSI numerical size designation, which does not indicate threads-per-inch. There is an industry standard for screw sizes that is a little easier to understand.
screwshaft

Ball screw nut

When choosing a Ball screw nut for a screw shaft, it is important to consider the critical speed of the machine. This value excites the natural frequency of a screw and determines how fast it can be turned. In other words, it varies with the screw diameter and unsupported length. It also depends on the screw shaft’s diameter and end fixity. Depending on the application, the nut can be run at a maximum speed of about 80% of its theoretical critical speed.
The inner return of a ball nut is a cross-over deflector that forces the balls to climb over the crest of the screw. In one revolution of the screw, a ball will cross over the nut crest to return to the screw. Similarly, the outer circuit is a circular shape. Both flanges have one contact point on the ball shaft, and the nut is connected to the screw shaft by a screw.
The accuracy of ball screws depends on several factors, including the manufacturing precision of the ball grooves, the compactness of the assembly, and the set-up precision of the nut. Depending on the application, the lead accuracy of a ball screw nut may vary significantly. To improve lead accuracy, preloading, and lubrication are important. Ewellix ball screw assembly specialists can help you determine the best option for your application.
A ball screw nut should be preloaded prior to installation in order to achieve the expected service life. The smallest amount of preload required can reduce a ball screw’s calculated life by as much as 90 percent. Using a lubricant of a standard grade is recommended. Some lubricants contain additives. Using grease or oil in place of oil can prolong the life of the screw.
A ball screw nut is a type of threaded nut that is used in a number of different applications. It works similar to a ball bearing in that it contains hardened steel balls that move along a series of inclined races. When choosing a ball screw nut, engineers should consider the following factors: speed, life span, mounting, and lubrication. In addition, there are other considerations, such as the environment in which the screw is used.
screwshaft

Self-locking property of screw shaft

A self-locking screw is one that is capable of rotating without the use of a lock washer or bolt. This property is dependent on a number of factors, but one of them is the pitch angle of the thread. A screw with a small pitch angle is less likely to self-lock, while a large pitch angle is more likely to spontaneously rotate. The limiting angle of a self-locking thread can be calculated by calculating the torque Mkdw at which the screw is first released.
The pitch angle of the screw’s threads and its coefficient of friction determine the self-locking function of the screw. Other factors that affect its self-locking function include environmental conditions, high or low temperature, and vibration. Self-locking screws are often used in single-line applications and are limited by the size of their pitch. Therefore, the self-locking property of the screw shaft depends on the specific application.
The self-locking feature of a screw is an important factor. If a screw is not in a state of motion, it can be a dangerous or unusable machine. The self-locking property of a screw is critical in many applications, from corkscrews to threaded pipe joints. Screws are also used as power linkages, although their use is rarely necessary for high-power operations. In the archimedes’ screw, for example, the blades of the screw rotate around an axis. A screw conveyor uses a rotating helical chamber to move materials. A micrometer uses a precision-calibrated screw to measure length.
Self-locking screws are commonly used in lead screw technology. Their pitch and coefficient of friction are important factors in determining the self-locking property of screws. This property is advantageous in many applications because it eliminates the need for a costly brake. Its self-locking property means that the screw will be secure without requiring a special kind of force or torque. There are many other factors that contribute to the self-locking property of a screw, but this is the most common factor.
Screws with right-hand threads have threads that angle up to the right. The opposite is true for left-hand screws. While turning a screw counter-clockwise will loosen it, a right-handed person will use a right-handed thumb-up to turn it. Similarly, a left-handed person will use their thumb to turn a screw counter-clockwise. And vice versa.
screwshaft

Materials used to manufacture screw shaft

Many materials are commonly used to manufacture screw shafts. The most common are steel, stainless steel, brass, bronze, and titanium. These materials have advantages and disadvantages that make them good candidates for screw production. Some screw types are also made of copper to fight corrosion and ensure durability over time. Other materials include nylon, Teflon, and aluminum. Brass screws are lightweight and have aesthetic appeal. The choice of material for a screw shaft depends on the use it will be made for.
Shafts are typically produced using three steps. Screws are manufactured from large coils, wire, or round bar stock. After these are produced, the blanks are cut to the appropriate length and cold headed. This cold working process pressudes features into the screw head. More complicated screw shapes may require two heading processes to achieve the desired shape. The process is very precise and accurate, so it is an ideal choice for screw manufacturing.
The type of material used to manufacture a screw shaft is crucial for the function it will serve. The type of material chosen will depend on where the screw is being used. If the screw is for an indoor project, you can opt for a cheaper, low-tech screw. But if the screw is for an outdoor project, you’ll need to use a specific type of screw. This is because outdoor screws will be exposed to humidity and temperature changes. Some screws may even be coated with a protective coating to protect them from the elements.
Screws can also be self-threading and self-tapping. The self-threading or self-tapping screw creates a complementary helix within the material. Other screws are made with a thread which cuts into the material it fastens. Other types of screws create a helical groove on softer material to provide compression. The most common uses of a screw include holding two components together.
There are many types of bolts available. Some are more expensive than others, but they are generally more resistant to corrosion. They can also be made from stainless steel or aluminum. But they require high-strength materials. If you’re wondering what screws are, consider this article. There are tons of options available for screw shaft manufacturing. You’ll be surprised how versatile they can be! The choice is yours, and you can be confident that you’ll find the screw shaft that will best fit your application.

China manufacturer Inner Spline Shaft / Pto Drive shaft / Gear Shaft for Large Engineering Vehicles & Dumper & ATV made from Alloy Metal     agri supply pto shaftChina manufacturer Inner Spline Shaft / Pto Drive shaft / Gear Shaft for Large Engineering Vehicles & Dumper & ATV made from Alloy Metal     agri supply pto shaft
editor by czh

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  in Zaria Nigeria  sales   price   shop   near me   near me shop   factory   supplier Metal Alloy Pillar Column Shaft Spline Cold Heading Forging Producer manufacturer   best   Cost   Custom   Cheap   wholesaler