Product Description
100HP Farm Agri Garden Lawn Agriculture Machinery Tractor
Technical Parameters
| Model No. | TL1004 | |
| Type | 4*4 | |
| Engine | Model | QC4115TA |
| Rated power(kw) | 73.5 | |
| RPM | 2300 | |
| Overall dimension (L*W*H) | 4365*2048*3060 | |
| Tread(mm) | Front | 1610(Can be adjusted to 1950) |
| Rear | 1620(Can be adjusted to 2571) | |
| Wheelbase | 2195 | |
| Clutch Type | Single blade,dry,butterfly spring pressed, separate operation, double function | |
| Gear Box | Two shaft, Straight teeth, differential lock | |
| Gear shift | 16F+8R | |
| Weight (kg) | 3400 | |
| Tyre | Front | 8.3-24 |
| Rear | 14.9-30 | |
| PTO(RPM) | Rear seperated, 540/1000 rpm | |
| PTO Shaft Spline (mm) | 8D-38×32×6 | |
Tractor Features
1.Fuel consumption reach upto 1 liter/hour diesel.
2. Differential lock prevent rear wheels skidding when climbing, operating in paddy land and rainy weather.
3.Equip with double speed of PTO shaft 540/760 rpm. Adapted to different field type.
4.Adopt full hydraulic steering, independent fuel tank, easy operating and high mobility.
5.Adjustable front and rear tracks meet agricultural needs of different areas. Extra-large water tank and high capacity maintenance-free battery make the machine with best heat-dispersion and starting performance.
6.Can adopt to various implements,such as plough,disc plough,ratory tiller,disc harrow,etc
Service
Pre-sales service
1, 24 hours online .Your inquiry will be quick reply by email .
2,Professionally and patiently introduction,details pictures and working video to show machine .
3,Visting our factory.
Service on sales
1,Test every machine and inspect the machine seriously .
2,Send the machine picture which you order , then packing it with standard export package after you confirm the machine is ok .
3,Delivery:If ship by sea .after delivery to seaport .Will tell you the shipping time and arrival time . Finally, send all original documents to you by Express. We will tell you the tracking number after we post the documents.
After-sales service
1, 24 hours online to solve any problem . Supply you English manual book and technical support , maintain and install video to help you solve the problem, or dispatch worker to your factory.
2 Training how to install the machine, training how to use, maintain and repair the machine.
FAQ
1. What is the voltage/phase for this machine ?
220V 50Hz/single phase ,380V 50Hz/three phase .We also could produce according to customer’s requirement.
2. What is your terms of payment?
T/T 30% as deposit, and &70% before delivery. We will show you the photos of the products and packages before you pay the balance.
3. What your terms of delivery?
EXW,FOB,CFR,CIF,DAF.
4. How about your delivery time?
Generally, it will take about 13 days after receipt of deposit payment. The specific delivery time depends on the items and the quantity of your order.
5. What’s your MOQ?
1 set
6. How should I do if meet some trouble while using?
We can supply English manual book and also take a video for showing how to resolve the problems or dispatch our worker to your factory.
| After-sales Service: | Yes |
|---|---|
| Warranty: | 1year |
| Type: | Wheel Tractor |
| Usage: | Farm Tractor, Garden Tractor, Lawn Tractor, Compact Tractor, Diesel Engine Tractor |
| Certification: | ISO, CCC, ISO/TS16949 |
| Drive Wheel: | 4WD |
| Customization: |
Available
| Customized Request |
|---|
The Different Parts of a PTO Shaft
Power Take-Off (PTO) shafts are an integral part of a tractor’s driveline. Without them, a tractor cannot operate. It is essential to understand the different parts of a PTO shaft, as they are crucial for the operation of your tractor. These parts are typically overlooked during routine tractor maintenance checks, but knowing more about them will help you practice on farm machinery better.
Tractor’s power take-off (PTO) shaft
A Tractor’s power take-off (or PTO) shaft transfers power from the tractor to an implement. These shafts typically rotate at speeds between 540 and 1000 rpm. A number of safety features help prevent accidental contact between the shaft and the implement.
In order to avoid this problem, tractor operators should be vigilant while operating their tractors. They should make sure that the tractor’s power take-off (PTO) shaft is shielded. These shields include a master shield for the PTO stub, a PTO integral journal shield, and an implement input connection shield. The PTO master shield is mounted on the tractor and extends over the PTO stub on three sides. It is designed to prevent collisions between the tractor and any connected machine drive shaft.
A power take-off (PTO) shaft is an important component on any tractor. It is a shaft that transmits mechanical power from a tractor to an implement or separate machine. Early PTOs used a transmission and were located at the rear of the tractor. They are now available with hydraulic or mechanical drivelines. These power take-offs transfer the tractor’s power to a secondary piece of equipment through a driveshaft.
Proper PTO shaft guards protect people from stepping on rotating shafts. The PTO should not compress fully at any point in the operating range. It should have several inches of overlap at the maximum operating extension. A PTO guard should be positioned properly for each machine.
Despite these benefits, there are still many risks associated with PTO shafts. These powerful and potentially dangerous pieces of machinery can cause severe injury if not used safely. Luckily, proper installation of safety shields can reduce the risk of injury.
Types
PTO shafts come in a variety of different shapes, sizes, and materials. The most common types are square and round, but there are also star-shaped and trilobed types. While the star-shaped type is a typical North American design, the trilobed and lemon-shaped varieties are typically German or Italian. Typically, the lemon-shaped ones are made of an alloy called ‘Lemon Yellow.’ In some cases, the shaft will come with snap rings.
Different manufacturers use various materials for their PTO shafts. The tube of a welded drive shaft must be strong enough to handle the force exerted by the PTO. There are many different materials available, but some are stronger than others. Before choosing the type of drive shaft that is right for your machine, make sure that you know the exact measurements of your driveline.
When deciding between different types of PTO shafts, you must also consider the materials that will be used for your particular application. While splines are the most common material for PTO shafts, you can find various types that have different uses. Carbon steel is malleable and has a low carbon content, which makes it more reliable. A ferrous steel is more durable and contains metals like nickel, chromium, and molybdenum, which make it a great alternative to carbon steel.
A PTO gearbox input shaft extends between the PTO gearbox and the PTO clutch. It is mounted with a toothed wheel 8. An inductive sensor 9 on the shaft outputs a pulsed electronic signal based on the rotational speed of the shaft. These pulsed signals are called inductive speed sensors.
Rotation direction
The PTO shaft is a critical part of the power take-off of a farm tractor. It allows the tractor to transfer power from the engine to an implement such as a mower or other garden equipment. The rotation direction of the PTO shaft depends on the type of implement. Some implements only accept rotation in one direction, while others require rotation in both directions.
Safety chain
One of the best ways to protect your PTO shaft is to use a safety chain. A safety chain is a chain that is attached to the PTO shaft, and it prevents the plastic shield from spinning on the shaft. This chain should be fastened to a suitable point on your machine or tractor. It should not be attached to the lower lift arms or the U-guard.
PTO shafts can be very dangerous if they are not guarded. They can rotate as high as 1000 rpm and could seriously injure you. It is also important to ensure that the PTO shaft guard is fitted correctly, and that the tractor is turned off before working on it. In addition, avoiding wearing loose clothing when working around a PTO shaft can help protect your life.
Another way to protect the PTO shaft is to shield the IID shaft. This can be done by using shielding over the straight part of the shaft, the PTO connection, or the Implement Input Connection. A protruding bolt or pin can catch clothing and snag it. If not shielded, the clothing can wrap around the shaft, trapping the person against it.
A good safety chain should be positioned between the tractor and the PTO shaft. The chain should be at least 50 mm wider than the PTO shaft, and should be in good condition. It should cover the entire length of the PTO shaft from the tractor to the first bearing. The PTO shaft must also be fitted with the correct bearing ring. It is also vital to ensure that the PTO guard does not bend or break, as this could result in damage to the PTO shaft.
Shield
A PTO shaft shield protects the PTO shaft from possible impacts. It is typically made of plastic, but can also be made of metal. These shields are easy to damage, and are therefore preferably made of a durable material. The shields are held in place with brackets. The shields are made with two parts: an inner shield and a protective sleeve.
An improvement to the PTO shaft shield is a bracket that supports both the outer and PTO shaft. It is shown in conjunction with a towed machine in FIGS. 2 and 7. FIG. 7 is a side elevation of the bracket mounted to the tongue of the machine. This shield is designed to prevent the PTO shaft from becoming damaged during the towed process.
The main risk associated with PTO mishaps is entanglement, which can result in serious injuries. If a shaft separates from a tractor, it can strike nearby workers or people. Proper maintenance can minimize the risk of entanglement and save lives. Thankfully, equipment manufacturers have made huge strides in reducing the risk of these accidents. Operators should always make sure that the PTO shaft shield is in place to avoid the risk of entanglement.
In addition to preventing entanglement, a PTO shaft shield also helps protect the universal joints that are mounted on the PTO shaft. The shield is made of plastic or steel. It is typically shaped like an inverted U and covers both the top and sides of the shaft. A detachable PTO shaft shield is also available.
As with all parts of a PTO driveline, the PTO shaft shield should be maintained to prevent damage to the bearings. It is necessary to inspect the shield and replace it whenever it becomes damaged. PTO equipment is often used outdoors, and it is frequently exposed to crop debris, rust, and dirt that can affect the bearings. Proper maintenance will extend the equipment’s lifespan and reduce maintenance costs.
editor by CX 2023-05-04
China High Quality Standard Cardan Flexible Coupling Shaft agri supply pto shaft
Solution Description
Telescopic quick cardan shaft Coupling(SWP-B)
SWP break up bearing housing cross shaft universal coupling is appropriate for machinery,lifting and transportation machinery and other heavy machinery. Connecting 2 axes whose axes are not on the identical straight line. The rotation diameter is 160-640mm. The nominal torque Tn=16-1250Kn·m,axis angle A-F sort β≤25°.G type≤5°. SWP common joint coupling is connected to the other mechanical parts by large toughness bolts and self locking nuts. The torque is transmitted via the flange end key and the friction amongst the flange.
♦SWP B Type Cardan Shaft Simple Parameter And Major Dimension(JB/T3241-1991)
| Type | Tactical diameter D mm |
Nominal torque Tn kN·m |
Fatique torque Tf kN·m |
Axis angle β (°) |
Stretch duration S mm |
Measurement(mm) | Rotary inertia kg·m2 |
Mass kg |
|||||||||
| L | D1 js11 |
D2 H7 |
D3 | E | E1 | B×h | h1 | L1 | n-d | ||||||||
| SWP160B | a hundred and sixty | sixteen | 8 | ≤10 | 50 | 585 | a hundred and forty | ninety five | 114 | 15 | four | 20×12 | six | eighty five | 6-thirteen | .14 | forty four |
| SWP180B | 180 | twenty | ten | ≤10 | 60 | 640 | a hundred and fifty five | 105 | 121 | fifteen | four | 24×14 | seven | ninety five | 6-fifteen | .23 | fifty four |
| SWP200B | two hundred | 31.5 | 16 | ≤10 | 70 | 730 | one hundred seventy five | a hundred twenty five | seventeen | seventeen | five | 28×16 | 8 | 110 | eight-fifteen | .36 | 75 |
| SWP225B | 225 | forty | twenty | ≤10 | seventy six | 830 | 196 | 135 | 152 | 20 | 5 | 32×18 | 9 | one hundred thirty | eight-seventeen | .sixty one | 108 |
| SWP250B | 250 | sixty three | 31.five | ≤10 | 80 | 860 | 218 | 150 | 168 | 25 | 5 | 40×25 | 12.five | a hundred thirty five | eight-19 | .ninety eight | 138 |
| SWP285B | 285 | ninety | 45 | ≤10 | a hundred | a thousand | 245 | 170 | 194 | 27 | 7 | 40×30 | fifteen | one hundred fifty | 8-21 | 2.12 | 229 |
| SWP315B | 315 | a hundred and forty | 63 | ≤10 | one hundred ten | 1120 | 280 | 185 | 219 | 32 | seven | 40×30 | 15 | a hundred and seventy | 10-23 | 3.80 | 309 |
| SWP350B | 350 | a hundred and eighty | ninety | ≤10 | one hundred twenty | 1230 | 310 | 210 | 245 | 35 | eight | 50×32 | sixteen | 185 | 10-23 | six.60 | 408 |
| SWP390B | 390 | 250 | 112 | ≤10 | 120 | 1310 | 345 | 235 | 273 | 40 | eight | 70×36 | 18 | 205 | ten-twenty five | 10.50 | 539 |
| SWP435B | 435 | 355 | 160 | ≤10 | 150 | 1555 | 385 | 255 | 299 | forty two | ten | 80×40 | twenty | 235 | 16-28 | 22.39 | 903 |
| SWP480B | 480 | 450 | 224 | ≤10 | a hundred and seventy | 17440 | 425 | 275 | 351 | 47 | 12 | 90×45 | 22.five | 265 | sixteen-31 | 38.21 | 1243 |
| SWP550B | 550 | 710 | 315 | ≤10 | one hundred ninety | 1905 | 492 | 320 | 402 | fifty | 12 | 100×45 | 22.five | 290 | sixteen-31 | 61.00 | 1643 |
| SWP600B | 600 | 1000 | five hundred | ≤10 | 210 | 2600 | 544 | 380 | 450 | 55 | fifteen | 90×55 | 27.five | 360 | 22-34 | 99.13 | 2335 |
| SWP640B | 640 | 1250 | 630 | ≤10 | 230 | 2780 | 575 | 385 | 480 | sixty | fifteen | 100×60 | 30 | 385 | 18-38 | a hundred and seventy.21 | 27.twenty |
♦Product Present
♦Other Items Record
| Transmission Machinery Components Identify |
Design |
| Universal Coupling | WS,WSD,WSP |
| Cardan Shaft | SWC,SWP,SWZ |
| Tooth Coupling | CL,CLZ,GCLD,GIICL, GICL,NGCL,GGCL,GCLK |
| Disc Coupling | JMI,JMIJ,JMII,JMIIJ |
| High Flexible Coupling | LM |
| Chain Coupling | GL |
| Jaw Coupling | LT |
| Grid Coupling | JS |
♦Our Company
Our firm provides distinct kinds of items. Substantial quality and affordable value. We adhere to the principle of “top quality initial, services initial, constant enhancement and innovation to fulfill the buyers” for the administration and “zero defect, zero complaints” as the good quality aim. To best our support, we give the goods with good top quality at the sensible cost.
Welcome to customize items from our factory and please offer your design and style drawings or speak to us if you require other specifications.
♦Our Providers
1.Design Solutions
Our layout group has expertise in cardan shaft relating to merchandise style and growth. If you have any needs for your new item or wish to make further enhancements, we are right here to supply our assistance.
2.Merchandise Services
raw components → Cutting → Forging →Rough machining →Shot blasting →Heat treatment →Testing →Fashioning →Cleaning→ Assembly→Packing→Shipping
three.Samples Process
We could build the sample in accordance to your necessity and amend the sample consistently to satisfy your want.
4.Investigation & Development
We typically analysis the new requirements of the industry and produce the new design when there is new automobiles in the market place.
five.High quality Control
Every step ought to be particular examination by Professional Employees in accordance to the standard of ISO9001 and TS16949.
♦FAQ
Q 1: Are you trading company or producer?
A: We are a professional maker specializing in manufacturing
numerous collection of couplings.
Q 2:Can you do OEM?
Yes, we can. We can do OEM & ODM for all the customers with tailored artworks of PDF or AI structure.
Q 3:How extended is your shipping and delivery time?
Typically it is 20-30 days if the products are not in inventory. It is in accordance to quantity.
Q 4: Do you give samples ? Is it totally free or extra ?
Indeed, we could offer you the sample but not for free of charge.In fact we have a very excellent value basic principle, when you make the bulk get then value of sample will be deducted.
Q 5: How extended is your warranty?
A: Our Warranty is twelve thirty day period under standard circumstance.
Q 6: What is the MOQ?
A:Typically our MOQ is 1pcs.
Q 7: Do you have inspection methods for coupling ?
A:100% self-inspection just before packing.
Q 8: Can I have a visit to your manufacturing unit ahead of the buy?
A: Sure,welcome to pay a visit to our manufacturing facility.
Q 9: What is your payment?
A:1) T/T. 2) L/C
♦Get in touch with Us
Internet: huadingcoupling
Include: No.1 HangZhou Street,Chengnan park,HangZhou Metropolis,ZheJiang Province,China
|
US $74.85-149,700 / Piece | |
1 Piece (Min. Order) |
###
| Standard Or Nonstandard: | Standard |
|---|---|
| Shaft Hole: | as Your Requirement |
| Torque: | as Your Requirement |
| Bore Diameter: | as Your Requirement |
| Speed: | as Your Requirement |
| Structure: | Flexible |
###
| Customization: |
Available
|
|---|
###
| Type | Tactical diameter D mm |
Nominal torque Tn kN·m |
Fatique torque Tf kN·m |
Axis angle β (°) |
Stretch length S mm |
Size(mm) | Rotary inertia kg·m2 |
Mass kg |
|||||||||
| L | D1 js11 |
D2 H7 |
D3 | E | E1 | B×h | h1 | L1 | n-d | ||||||||
| SWP160B | 160 | 16 | 8 | ≤10 | 50 | 585 | 140 | 95 | 114 | 15 | 4 | 20×12 | 6 | 85 | 6-13 | 0.14 | 44 |
| SWP180B | 180 | 20 | 10 | ≤10 | 60 | 640 | 155 | 105 | 121 | 15 | 4 | 24×14 | 7 | 95 | 6-15 | 0.23 | 54 |
| SWP200B | 200 | 31.5 | 16 | ≤10 | 70 | 730 | 175 | 125 | 17 | 17 | 5 | 28×16 | 8 | 110 | 8-15 | 0.36 | 75 |
| SWP225B | 225 | 40 | 20 | ≤10 | 76 | 830 | 196 | 135 | 152 | 20 | 5 | 32×18 | 9 | 130 | 8-17 | 0.61 | 108 |
| SWP250B | 250 | 63 | 31.5 | ≤10 | 80 | 860 | 218 | 150 | 168 | 25 | 5 | 40×25 | 12.5 | 135 | 8-19 | 0.98 | 138 |
| SWP285B | 285 | 90 | 45 | ≤10 | 100 | 1000 | 245 | 170 | 194 | 27 | 7 | 40×30 | 15 | 150 | 8-21 | 2.12 | 229 |
| SWP315B | 315 | 140 | 63 | ≤10 | 110 | 1120 | 280 | 185 | 219 | 32 | 7 | 40×30 | 15 | 170 | 10-23 | 3.80 | 309 |
| SWP350B | 350 | 180 | 90 | ≤10 | 120 | 1230 | 310 | 210 | 245 | 35 | 8 | 50×32 | 16 | 185 | 10-23 | 6.60 | 408 |
| SWP390B | 390 | 250 | 112 | ≤10 | 120 | 1310 | 345 | 235 | 273 | 40 | 8 | 70×36 | 18 | 205 | 10-25 | 10.50 | 539 |
| SWP435B | 435 | 355 | 160 | ≤10 | 150 | 1555 | 385 | 255 | 299 | 42 | 10 | 80×40 | 20 | 235 | 16-28 | 22.39 | 903 |
| SWP480B | 480 | 450 | 224 | ≤10 | 170 | 17440 | 425 | 275 | 351 | 47 | 12 | 90×45 | 22.5 | 265 | 16-31 | 38.21 | 1243 |
| SWP550B | 550 | 710 | 315 | ≤10 | 190 | 1905 | 492 | 320 | 402 | 50 | 12 | 100×45 | 22.5 | 290 | 16-31 | 61.00 | 1643 |
| SWP600B | 600 | 1000 | 500 | ≤10 | 210 | 2600 | 544 | 380 | 450 | 55 | 15 | 90×55 | 27.5 | 360 | 22-34 | 99.13 | 2335 |
| SWP640B | 640 | 1250 | 630 | ≤10 | 230 | 2780 | 575 | 385 | 480 | 60 | 15 | 100×60 | 30 | 385 | 18-38 | 170.21 | 27.20 |
###
| Transmission Machinery Parts Name |
Model |
| Universal Coupling | WS,WSD,WSP |
| Cardan Shaft | SWC,SWP,SWZ |
| Tooth Coupling | CL,CLZ,GCLD,GIICL, GICL,NGCL,GGCL,GCLK |
| Disc Coupling | JMI,JMIJ,JMII,JMIIJ |
| High Flexible Coupling | LM |
| Chain Coupling | GL |
| Jaw Coupling | LT |
| Grid Coupling | JS |
|
US $74.85-149,700 / Piece | |
1 Piece (Min. Order) |
###
| Standard Or Nonstandard: | Standard |
|---|---|
| Shaft Hole: | as Your Requirement |
| Torque: | as Your Requirement |
| Bore Diameter: | as Your Requirement |
| Speed: | as Your Requirement |
| Structure: | Flexible |
###
| Customization: |
Available
|
|---|
###
| Type | Tactical diameter D mm |
Nominal torque Tn kN·m |
Fatique torque Tf kN·m |
Axis angle β (°) |
Stretch length S mm |
Size(mm) | Rotary inertia kg·m2 |
Mass kg |
|||||||||
| L | D1 js11 |
D2 H7 |
D3 | E | E1 | B×h | h1 | L1 | n-d | ||||||||
| SWP160B | 160 | 16 | 8 | ≤10 | 50 | 585 | 140 | 95 | 114 | 15 | 4 | 20×12 | 6 | 85 | 6-13 | 0.14 | 44 |
| SWP180B | 180 | 20 | 10 | ≤10 | 60 | 640 | 155 | 105 | 121 | 15 | 4 | 24×14 | 7 | 95 | 6-15 | 0.23 | 54 |
| SWP200B | 200 | 31.5 | 16 | ≤10 | 70 | 730 | 175 | 125 | 17 | 17 | 5 | 28×16 | 8 | 110 | 8-15 | 0.36 | 75 |
| SWP225B | 225 | 40 | 20 | ≤10 | 76 | 830 | 196 | 135 | 152 | 20 | 5 | 32×18 | 9 | 130 | 8-17 | 0.61 | 108 |
| SWP250B | 250 | 63 | 31.5 | ≤10 | 80 | 860 | 218 | 150 | 168 | 25 | 5 | 40×25 | 12.5 | 135 | 8-19 | 0.98 | 138 |
| SWP285B | 285 | 90 | 45 | ≤10 | 100 | 1000 | 245 | 170 | 194 | 27 | 7 | 40×30 | 15 | 150 | 8-21 | 2.12 | 229 |
| SWP315B | 315 | 140 | 63 | ≤10 | 110 | 1120 | 280 | 185 | 219 | 32 | 7 | 40×30 | 15 | 170 | 10-23 | 3.80 | 309 |
| SWP350B | 350 | 180 | 90 | ≤10 | 120 | 1230 | 310 | 210 | 245 | 35 | 8 | 50×32 | 16 | 185 | 10-23 | 6.60 | 408 |
| SWP390B | 390 | 250 | 112 | ≤10 | 120 | 1310 | 345 | 235 | 273 | 40 | 8 | 70×36 | 18 | 205 | 10-25 | 10.50 | 539 |
| SWP435B | 435 | 355 | 160 | ≤10 | 150 | 1555 | 385 | 255 | 299 | 42 | 10 | 80×40 | 20 | 235 | 16-28 | 22.39 | 903 |
| SWP480B | 480 | 450 | 224 | ≤10 | 170 | 17440 | 425 | 275 | 351 | 47 | 12 | 90×45 | 22.5 | 265 | 16-31 | 38.21 | 1243 |
| SWP550B | 550 | 710 | 315 | ≤10 | 190 | 1905 | 492 | 320 | 402 | 50 | 12 | 100×45 | 22.5 | 290 | 16-31 | 61.00 | 1643 |
| SWP600B | 600 | 1000 | 500 | ≤10 | 210 | 2600 | 544 | 380 | 450 | 55 | 15 | 90×55 | 27.5 | 360 | 22-34 | 99.13 | 2335 |
| SWP640B | 640 | 1250 | 630 | ≤10 | 230 | 2780 | 575 | 385 | 480 | 60 | 15 | 100×60 | 30 | 385 | 18-38 | 170.21 | 27.20 |
###
| Transmission Machinery Parts Name |
Model |
| Universal Coupling | WS,WSD,WSP |
| Cardan Shaft | SWC,SWP,SWZ |
| Tooth Coupling | CL,CLZ,GCLD,GIICL, GICL,NGCL,GGCL,GCLK |
| Disc Coupling | JMI,JMIJ,JMII,JMIIJ |
| High Flexible Coupling | LM |
| Chain Coupling | GL |
| Jaw Coupling | LT |
| Grid Coupling | JS |
Safety Precautions For a PTO Shaft
When you are working around PTOs, be sure to observe several safety precautions. These include removing the shield, keeping a safe distance from the machine, and avoiding entanglement. Entanglement is a serious injury that can even lead to death. Workers who are near the machine should always maintain a safe distance, especially if the speed of the machine is fast enough to entangle clothing. The speed of the PTO is usually 540 to 1,000 revolutions per minute, and the speed is enough to cause injury in a split second.
Safety precautions
One of the most important safety precautions for a PTO shaft is to make sure that it is properly guarded at all times. An unguarded PTO shaft can entanglement a worker, cause an injury, or even cause death. Operator awareness is key in preventing this hazard. Among other things, workers should not make repairs while the PTO is in use or wear loose or frayed clothing when working near the PTO. Likewise, they should read and follow instructions provided with their tractor and implement. Finally, they should use PTO shafts only for their intended purpose.
Another important safety precaution is to wear a protective gear such as a helmet and gloves before operating a PTO shaft. This type of equipment can be extremely dangerous because of its speed. A PTO shaft that is rotating at 540 rpm can travel two metres in less than a second. Damaged shielding is a common cause of entanglement, so it is important to check your machinery for damage before operating it.
When operating a tractor, PTOs should be kept clear of loose clothing. Loose clothing can easily catch on a rotating PTO shaft. Long hair or jewelry can also become entangled in a PTO shaft. It is also important to remember to secure the PTO shaft guard when the tractor is not in use. Also, never engage a PTO when the engine is off.
Types of pto shafts
PTO shafts are used in tractors and other equipment to secure the secondary gear in the tractor. They are available in different styles and sizes. These shafts are designed to withstand pressure, impacts, and tension. They may also include a shear pin and slip clutch. Before buying a new PTO shaft, make sure to check its measurements.
There are two types of PTO shafts available in an Agric rototiller. The first one has a slip clutch and the other has a shear pin safety device. In order to identify the type of PTO shaft used in a particular tractor, it is important to understand what it is used for.
There are two types of PTO shafts: the external and internal. The latter is used for larger machines, such as a lawnmower. The former is suitable for agricultural applications and is the preferred type for large tractors. The former is suitable for plowing, mowing, and shredding.
Transmission PTO shafts are the oldest type of PTO. They are connected to the tractor’s transmission. When a tractor is in gear, it stops the PTO shaft. However, when it’s not, it’s ineffective and can pose serious problems, such as when mowing. This type of PTO can also cause an overrun clutch to prevent the PTO shaft from working properly.
Reaction time
It’s important to know your reaction time when working around a power take-off (PTO) shaft. This part of the machine rotates at approximately 540 revolutions per minute and can pull in seven feet per second. Reaction time can be affected by age, physical condition, medications, lack of sleep, and stress. If you’re working around a PTO, be sure to remove any loose jewelry or other items that might interfere with your reaction time.
PTO accidents can be caused by several factors. The operator, the machine, and the environment all play a role. The operator’s physical and mental condition can also contribute to unsafe actions. For example, young operators may lack the knowledge and experience to recognize hazards. Older workers may also have slower reaction times, which can make it difficult to react quickly to slippery work areas.
Reaction time is measured as the time between a stimulus and the response. It does not include the time required to move the hand. Reaction time is a critical factor in sports, where athletes need to be quick to respond to the moves of their opponents. A good reaction time is necessary to score points.
A demonstration of the speed of a PTO shaft is a great tool to demonstrate how dangerous this part of a machine can be. To demonstrate the speed, use a 7-foot sash cord tied to a sliding collar universal joint. Select a 540-rpm PTO shaft, and a three-inch diameter shield. In one second, the rotating shaft makes nine revolutions and travels 7.1 feet. However, a cordless drill does not rotate at full speed and will take at least two seconds to wrap around the string.
Standardization
The standardization of PTO shafts in tractors is a major project. The EU Machinery Directive requires the protection of operators from rotating parts, such as the PTO. This is especially important when parts are accessible, as clothing can easily be wrapped around them, resulting in an accident. To prevent such accidents, manufacturers have begun to install non-rotating guards over the PTO drive shaft. These guards comply with the current EU good practice.
The European Standard EN 12965:2003+A2:2009 specifies the safety requirements for PTO drive shafts and their guards. It also specifies safe working practices for these components. The standard was approved by CEN on 16 September 2019. It is important to follow these regulations to ensure safe operation.
In the 1980s, a movement began among agricultural engineers to standardize the PTO shaft. The movement began because the different types of PTO shafts had not been interchangeable. A common example is the Deutz-Fendt shaft, which had become a standard for tractors.
As the power for PTO drives comes from the gearbox, the counter shaft acts as the PTO outlet. Standardization of PTO speeds makes it easier for manufacturers to design equipment to meet a specified speed. For example, a thresher is expected to run at a specific peripheral velocity of the threshing cylinder, which is a function of standard PTO speeds. This also allows designers to plan pulley arrangements with the standard PTO speed in mind.
Safety chains
The PTO shaft is an integral part of a tractor or implement, so it’s essential to secure it with safety chains. These chains are welded to both ends of the shaft and serve as backup connections between the tractor and trailer coupling point. There are several types of chains available, from domestic to metric, to meet your specific needs.
Because of the high speeds of PTO shafts, it’s crucial to protect these parts from being tangled. A single fall of a PTO shaft can cause serious injury or even death. In such an unfortunate situation, safety chains can prevent such injuries. PTO shafts are also extremely dangerous because the components can become hot while they are operating.
In addition to safety chains, operators must also be aware of the hazards that can occur when working near a PTO shaft. Unsafe behaviors, such as performing repairs while operating a machine, or wearing frayed clothing can lead to serious injury or death. In addition, all users should follow the instructions on the tractor or implement they’re using. It’s also essential to use a PTO shaft for its intended purpose.
In addition to safety chains, farmers should also ensure that the PTO drive shaft is securely attached to the tractor or implement. A broken or damaged PTO guard can be just as dangerous as an unprotected shaft. In addition, a poorly fitting PTO guard may provide a false sense of security. For this reason, it’s important to use protective clothing when operating a tractor or implement powered by a PTO.
Shield
The CZPT-Co universal fit PTO shaft shield is a simple and easy to use shield that has a patented lever release. The shield comes in two sizes, the smaller diameter shield is for shafts with a diameter of 1 5/16″ to 2 1/8″ and the larger diameter shield fits shafts of 2″ to 3 1/8″. Each shield is pre-installed with an assortment of bearings. The shield’s length is measured from the end of the yoke bearing groove to the other end.
If you’ve ever tried to work on a PTO shaft, you know that it can be frustrating. A PTO shaft shield is a safety device that covers the shaft and prevents it from rotating. These shields are also designed to be easy to connect and remove. The CZPT safety clip makes it easy to connect or disconnect the shield, and locks into place to prevent it from rotating with the inner driveshaft. The CZPT material used in RPM Transmissions driveline safety shields is strong and rigid.
Another improvement of this PTO shaft shield is the bracket that supports the two-piece PTO shaft and outer shield. The bracket is shown in FIG. 2 as an angled front view. FIG. 7 is a side elevation view of the bracket mounted to the machine tongue.
editor by czh 2022-12-20
China manufacturer Inner Spline Shaft / Pto Drive shaft / Gear Shaft for Large Engineering Vehicles & Dumper & ATV made from Alloy Metal agri supply pto shaft
Model: CT660, X-BOW
12 months: 2013-2016, 2.00
Auto Fitment: CATERPILLAR, KTM
Dimension: customized
Material: Metal
Model Number: custom-made
Guarantee: 1 Several years
Packaging Specifics: Neutral paper packaging, wood packing containers for outer box or in accordance to customer’s demand from customers.
Port: ZheJiang Port / HangZhou Port
Product:Personalized created Inner Spline Shaft / Pto Travel shaft / Gear Shaft for Big Engineering Automobiles & Dumper & ATV
China manufacturing facility higher precision good price driving steel shafts
one. All kinds of gears, equipment wheel, gear shaft, precision equipment and sintered equipment.2. Specialised in manufacturing all kinds of forging automobile portion with drawings3. Material: ductile forged iron, bronze, carbon steel, stainless steel, alloy steel and copper 4. Modules: M1 to M8 5. Satisfies ISO, DIN and ASTM standards 6. Quality: SUS201,SUS304,SUS316,A2-70,A2-80,A4-eighty,4.8 6.8 8.8 10.9 12.nine
seven. Dimension: According to the the drawing
8. Certification: ISO9001, TS16949
| Material | Carbon Metal | SAE1571, SAE1045, Cr12, 40Cr, Y15Pb, 1214Letc |
| Alloy Steel | 20CrMnTi, 16MnCr5, 20CrMnMo, 41CrMo, 17CrNiMo5etc | |
| Brass/Bronze | HPb59-1, H70, CuZn39Pb2, CuZn40Pb2, C38000, CuZn40etc | |
| Tolerance Control | Outer Diameter | Based mostly on drawing |
| Length Dimension | Based on drawing | |
| Machining Process | Gear Hobbing, Equipment Milling, Gear Shaping, Equipment Broaching, Gear Shaving, Equipment Grinding and Equipment Lapping | |
| Teeth Accuracy | DIN Class 4, ISO/GB Course 4, AGMA Class thirteen, JIS Class | |
| Modules | 1., 1.25, 1.5, 1.75, 2., 2.twenty five, 2.5….8. etc | |
| Warmth Treatment method | Quenching & Tempering, Carburizing & Quenching, Substantial-frequency Hardening, Carbonitriding | |
| Surface Remedy | Blacking, Sharpening, Anodization, Chrome Plating, Zinc Plating, Nickel Plating | |
| Regular | DIN, ISO/GB, AGMA, JIS , ISO/TS16949:2009 | |
Screws and Screw Shafts
A screw is a mechanical device that holds objects together. Screws are usually forged or machined. They are also used in screw jacks and press-fitted vises. Their self-locking properties make them a popular choice in many different industries. Here are some of the benefits of screws and how they work. Also read about their self-locking properties. The following information will help you choose the right screw for your application.
Machined screw shaft
A machined screw shaft can be made of various materials, depending on the application. Screw shafts can be made from stainless steel, brass, bronze, titanium, or iron. Most manufacturers use high-precision CNC machines or lathes to manufacture these products. These products come in many sizes and shapes, and they have varying applications. Different materials are used for different sizes and shapes. Here are some examples of what you can use these screws for:
Screws are widely used in many applications. One of the most common uses is in holding objects together. This type of fastener is used in screw jacks, vises, and screw presses. The thread pitch of a screw can vary. Generally, a smaller pitch results in greater mechanical advantage. Hence, a machined screw shaft should be sized appropriately. This ensures that your product will last for a long time.
A machined screw shaft should be compatible with various threading systems. In general, the ASME system is used for threaded parts. The threaded hole occupies most of the shaft. The thread of the bolt occupy either part of the shaft, or the entire one. There are also alternatives to bolts, including riveting, rolling pins, and pinned shafts. These alternatives are not widely used today, but they are useful for certain niche applications.
If you are using a ball screw, you can choose to anneal the screw shaft. To anneal the screw shaft, use a water-soaked rag as a heat barrier. You can choose from two different options, depending on your application. One option is to cover the screw shaft with a dust-proof enclosure. Alternatively, you can install a protective heat barrier over the screw shaft. You can also choose to cover the screw shaft with a dust-proof machine.
If you need a smaller size, you can choose a smaller screw. It may be smaller than a quarter of an inch, but it may still be compatible with another part. The smaller ones, however, will often have a corresponding mating part. These parts are typically denominated by their ANSI numerical size designation, which does not indicate threads-per-inch. There is an industry standard for screw sizes that is a little easier to understand.
Ball screw nut
When choosing a Ball screw nut for a screw shaft, it is important to consider the critical speed of the machine. This value excites the natural frequency of a screw and determines how fast it can be turned. In other words, it varies with the screw diameter and unsupported length. It also depends on the screw shaft’s diameter and end fixity. Depending on the application, the nut can be run at a maximum speed of about 80% of its theoretical critical speed.
The inner return of a ball nut is a cross-over deflector that forces the balls to climb over the crest of the screw. In one revolution of the screw, a ball will cross over the nut crest to return to the screw. Similarly, the outer circuit is a circular shape. Both flanges have one contact point on the ball shaft, and the nut is connected to the screw shaft by a screw.
The accuracy of ball screws depends on several factors, including the manufacturing precision of the ball grooves, the compactness of the assembly, and the set-up precision of the nut. Depending on the application, the lead accuracy of a ball screw nut may vary significantly. To improve lead accuracy, preloading, and lubrication are important. Ewellix ball screw assembly specialists can help you determine the best option for your application.
A ball screw nut should be preloaded prior to installation in order to achieve the expected service life. The smallest amount of preload required can reduce a ball screw’s calculated life by as much as 90 percent. Using a lubricant of a standard grade is recommended. Some lubricants contain additives. Using grease or oil in place of oil can prolong the life of the screw.
A ball screw nut is a type of threaded nut that is used in a number of different applications. It works similar to a ball bearing in that it contains hardened steel balls that move along a series of inclined races. When choosing a ball screw nut, engineers should consider the following factors: speed, life span, mounting, and lubrication. In addition, there are other considerations, such as the environment in which the screw is used.
Self-locking property of screw shaft
A self-locking screw is one that is capable of rotating without the use of a lock washer or bolt. This property is dependent on a number of factors, but one of them is the pitch angle of the thread. A screw with a small pitch angle is less likely to self-lock, while a large pitch angle is more likely to spontaneously rotate. The limiting angle of a self-locking thread can be calculated by calculating the torque Mkdw at which the screw is first released.
The pitch angle of the screw’s threads and its coefficient of friction determine the self-locking function of the screw. Other factors that affect its self-locking function include environmental conditions, high or low temperature, and vibration. Self-locking screws are often used in single-line applications and are limited by the size of their pitch. Therefore, the self-locking property of the screw shaft depends on the specific application.
The self-locking feature of a screw is an important factor. If a screw is not in a state of motion, it can be a dangerous or unusable machine. The self-locking property of a screw is critical in many applications, from corkscrews to threaded pipe joints. Screws are also used as power linkages, although their use is rarely necessary for high-power operations. In the archimedes’ screw, for example, the blades of the screw rotate around an axis. A screw conveyor uses a rotating helical chamber to move materials. A micrometer uses a precision-calibrated screw to measure length.
Self-locking screws are commonly used in lead screw technology. Their pitch and coefficient of friction are important factors in determining the self-locking property of screws. This property is advantageous in many applications because it eliminates the need for a costly brake. Its self-locking property means that the screw will be secure without requiring a special kind of force or torque. There are many other factors that contribute to the self-locking property of a screw, but this is the most common factor.
Screws with right-hand threads have threads that angle up to the right. The opposite is true for left-hand screws. While turning a screw counter-clockwise will loosen it, a right-handed person will use a right-handed thumb-up to turn it. Similarly, a left-handed person will use their thumb to turn a screw counter-clockwise. And vice versa.
Materials used to manufacture screw shaft
Many materials are commonly used to manufacture screw shafts. The most common are steel, stainless steel, brass, bronze, and titanium. These materials have advantages and disadvantages that make them good candidates for screw production. Some screw types are also made of copper to fight corrosion and ensure durability over time. Other materials include nylon, Teflon, and aluminum. Brass screws are lightweight and have aesthetic appeal. The choice of material for a screw shaft depends on the use it will be made for.
Shafts are typically produced using three steps. Screws are manufactured from large coils, wire, or round bar stock. After these are produced, the blanks are cut to the appropriate length and cold headed. This cold working process pressudes features into the screw head. More complicated screw shapes may require two heading processes to achieve the desired shape. The process is very precise and accurate, so it is an ideal choice for screw manufacturing.
The type of material used to manufacture a screw shaft is crucial for the function it will serve. The type of material chosen will depend on where the screw is being used. If the screw is for an indoor project, you can opt for a cheaper, low-tech screw. But if the screw is for an outdoor project, you’ll need to use a specific type of screw. This is because outdoor screws will be exposed to humidity and temperature changes. Some screws may even be coated with a protective coating to protect them from the elements.
Screws can also be self-threading and self-tapping. The self-threading or self-tapping screw creates a complementary helix within the material. Other screws are made with a thread which cuts into the material it fastens. Other types of screws create a helical groove on softer material to provide compression. The most common uses of a screw include holding two components together.
There are many types of bolts available. Some are more expensive than others, but they are generally more resistant to corrosion. They can also be made from stainless steel or aluminum. But they require high-strength materials. If you’re wondering what screws are, consider this article. There are tons of options available for screw shaft manufacturing. You’ll be surprised how versatile they can be! The choice is yours, and you can be confident that you’ll find the screw shaft that will best fit your application.
editor by czh